Implementation of CAD design into Special Seating and the challenges faced
11 Years ago we made the decision to switch all traditional Special seating manufacturing to an automated process. We reviewed several different systems before making the choice to go with our current CAD software provider. When switching our manufacturing techniques we came across several challenges and through this presentation we will share our journey of bringing Special seating into the 21st century. Today we make 100% of our Special seating systems using this technology.
Our original goals were to create leaner manufacturing processes whilst implementing more sustainable fabrication techniques alongside improving our quality with superior repeatability. We also wanted to improve and modernise our patient experience and confidence.
Prior to moving to digital technology we would move large plaster moulds around not just the UK but Worldwide which of course creates cost, logistical and environmental issues.
We could not have completed the challenge without close collaboration with our patient facing clinical team making major changes to their clinical practice. To aid the transition we moved one of our clinical team into the implementation team working closely with Manufacturing, Quality Assurance and Information Technology to ensure all sections were aligned as we changed all processes.
When facing the inevitable obstacles along the way all members of the team would come together to collaborate on a solution.
The wider manufacturing and facilities teams worked together to create space to install a 7 Axis Robot that would enable us to mill the large intricate shapes required for our seating systems.
Statement of the objective / learning objectives
How to implement a digital solution into Seating manufacture and the problems faced
Additive Seating Systems for the Support of Individuals with Severe Multiple Disabilities: Current Applications and Future Prospects
In this presentation, we will explore the innovative field of additive manufacturing, specifically focusing on the development of seating solutions for individuals with severe multiple disabilities. Traditional seating options, produced using conventional methods, often fall short in addressing the multiple and complex needs of this patient group, leading to discomfort and restricted mobility.
Additive seating shells, created through 3D printing technology, offer a new approach by accommodating the unique anatomical and functional requirements of each individual.
We will examine the TPU materials and design principles behind these seating systems, highlighting their superior capabilities compared to traditional foam materials. We will discuss how they provide optimal support and effectively accommodate complicated deformities and scoliosis, ensuring that our most affected patients are optimally positioned, thereby enhancing their overall quality of life.
Additionally, the presentation will showcase real-world applications and success stories from various patients and their diverse health aids. These examples illustrate how these solutions have transformed care for individuals with severe disabilities and the benefits they offer over previous technologies.
Looking to the future, we will contrast the potential and sustainability of additive manufacturing with traditional subtractive techniques. With advancements in 3D printing, we can expect even more personalized and efficient solutions that can adapt to the evolving needs of users, revolutionizing the sector of health aids and assistive devices in terms of market relevance.
Statement of the objective / learning objectives
Participants will learn about the benefits of additive manufacturing for the production of seating systems, including design flexibility, material efficiency, sustainability potential, customization options, and ergonomic solutions in various applications with best practice examples.
