16 - 19 June 2025 I.S.P.O. 20th World Congress

Revitalizing Mobility: Carbon Modular Fabrication for Limb Salvage

3:00 PM - 4:15 PM Wed 18. Jun

Description

The fabrication of carbon modular dynamic orthotic braces has advanced significantly through the integration of cutting-edge technologies and innovative methods. This presentation is designed for technicians seeking to enhance their expertise in creating high-performance orthotic devices. Attendees will explore modern fabrication techniques, including cast evaluation and modular assembly, which leverage carbon fiber composites for their superior strength-to-weight ratio and flexibility. The session will cover advanced composite techniques that ensure seamless integration of components, as well as the implementation of adjustable alignment systems that allow for dynamic customization based on specific user requirements.

Key topics include the optimization of material usage to minimize waste, techniques for ensuring structural integrity, and the application of sustainable practices throughout the fabrication process. The modular design of these braces facilitates long-term maintenance and support, enabling technicians to service and replace individual segments without the need for complete device creation. Practical demonstrations will showcase step-by-step procedures for assembling carbon modular dynamic braces, highlighting best practices for achieving precise alignment and durable constructions.

Additionally, the presentation will address common challenges in the fabrication process and provide innovative solutions to overcome them, ensuring high-quality and reliable orthotic devices. Through detailed case studies, participants will gain insights into the successful application of these techniques, enhancing their ability to produce customizable, efficient, and sustainable orthotic braces. By integrating advanced fabrication methods with practical implementation, this session empowers technicians to lead the way in innovative and sustainable orthotic solutions."

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